Background of the plan

With the rapid development of the fiber optic communication industry and the rise of emerging technologies such as 5G, Internet of Things, AI, cloud computing, and metaverse, the stability, reliability, and transmission rate of fiber optic communication systems are becoming increasingly demanding. The 400G/800G data center is being widely promoted, and the quality requirements for fiber optic end faces are becoming increasingly stringent. At the same time, with the intensification of market competition, the decrease in profit margins, and the continuous increase in labor costs, the production and manufacturing of optical passive devices face greater cost challenges. At present, with the advancement of the global Industry 4.0 (Fourth Industrial Revolution) process, intelligent manufacturing and automated production have been widely applied in various fields. To adapt to the changes of the times and industry challenges, DIMENSION provides a full range of automatic cleaning and testing solutions for active devices, providing efficient, low-cost, highly reliable, and competitive solutions for manufacturers.

Plan Introduction

1、 Automation Scheme for Cleaning and Testing of 400G/800G High Speed Modules

The fully automatic cleaning and detection system is a set of fully automatic intelligent systems that integrates automatic loading and unloading, automatic cleaning, and automatic detection. Efficient, highly reliable, and high return on investment, with industry-leading automatic detection capabilities and unique self patented automatic cleaning technology, it is easy to use and maintain.

Main advantages: Fully automatic cleaning detection High return rate and stable performance Cleaning yield> 98% ≥ 1um defect detection accuracy ≥ 99.5% Production efficiency ≤ 20s

Introduction to Solutions Related to Cleanliness Testing
The 400G/800G high-speed module cleaning and detection automation solution integrates the SmartCheck series intelligent fully automatic end inspection instrument, which can automatically find the center, focus, analyze and store data reports and images with one click, and perform intelligent digital quality control on the end face quality.

The Offson Pro series fiber end face cleaning machine adopts the cleaning principle of liquid+gas, non-contact cleaning and protection of the end face, with a single cleaning efficiency of up to 98%.

2、 Automation scheme for low-speed module cleaning and detection

The low-speed module cleaning and detection system is a set that can be flexibly configured according to actual needs, and can choose automatic cleaning and detection according to needs. The system has the function of automatically loading and unloading the tray. The plan is concise, cost-effective, stable and efficient, and easy to use and maintain. Having a diversified data storage system, providing comprehensive data for the quality traceability of customer product survival processes.
There are four different solutions for the flexibility, cost, and production capacity requirements of applications:

Introduction

The automation solution for low-speed module cleaning and detection is integrated with the FastCheck series intelligent fully automatic end inspection instrument, which can automatically find the center, focus, analyze and store data reports and images with one click, and perform intelligent digital quality control on the end face quality.

The Offson Pro series fiber end face cleaning machine adopts the cleaning principle of liquid+gas, non-contact cleaning and protection of the end face, with a single cleaning efficiency of up to 98%.

Dimension TechnologyFastCheck V2 fully automatic end face detector	Comparison of cleaning effects

Industry challenges

In the production process of passive components, the industry faces the following challenges:

The quality requirements are strict, and the risk of manual cleaning and testing is uncontrollable.

Intense competition with low profits, high labor costs, and high cost pressure.

We need efficient, controllable, and high-quality production and delivery capabilities.